ABB LXN1604-6 3BHL000986P7000 Embedded Ethernet Switch for ABB 800xA System Integration Original Qua

Model:ABB LXN1604-6 3BHL000986P7000 Embedded Ethernet Switch for ABB 800xA System Integration Original Qua

  • Brand: ABB
  • Price range (USD): ¥2000 – ¥3000
  • Country: Sweden
  • Parameter: 2. Complete Technical Specifications Optimized for 800xA System Integration
    2.1 Electrical Input & Output Core Parameters
    Universal AC input: 85–264VAC 50/60Hz, automatic voltage adaptation, compatible with global factory mains power for overseas 800xA project integration
    Ultra-wide DC backup input: 90–350VDC, directly matched with 800xA cabinet UPS battery backup power, supporting seamless switching when mains power fails
    Active PFC correction circuit, full-load power factor ≥0.95, reduce grid harmonic interference in large DCS control rooms and meet industrial EMC standards
    Stabilized output: 24.7VDC, voltage precision ±1%, rated continuous current 6.67A, total rated power 160W, enough to drive multiple controllers and communication modules in one standard cabinet
    Energy efficiency performance: ≥90% conversion efficiency under 50%–100% full load, light load efficiency above 88%, low standby power loss to reduce long-term auxiliary power consumption of 24/7 running DCS stations
    Output ripple noise ≤100mVp-p, low-noise power delivery avoids analog signal distortion and Ethernet communication packet loss of 800xA field modules
    Overload capacity: 120% load long-term stable operation; 200% instantaneous short-circuit withstand for 1 second to buffer field wiring fault impact
    2.2 Embedded Ethernet Monitoring Communication Indexes (Core Integration Highlight)
    Embedded dual RJ45 Ethernet monitoring interfaces, galvanically isolated 1.5kV surge protection, avoid strong current interference from power circuit to communication signal
    Supported industrial protocols: Modbus TCP, Modbus RTU over Ethernet, SNMPv2c, compatible with ABB 800xA AC 800 Operator Workplace software
    Uploadable real-time monitoring data: Input AC/DC voltage, output load current, internal core temperature, operation hours, overload/overheat/short-circuit fault alarm codes
    System integration function: Automatically identify 800xA network segment, support unified power equipment asset management on DCS operation screen, centralized alarm pop-up without independent secondary monitoring system
    Remote diagnosis: Engineers read power module historical fault records directly through 800xA workstation, no need to enter on-site cabinet for inspection
    2.3 Mechanical, Environmental & Safety Parameters
    Mounting: Standard 35mm DIN rail snap installation, reinforced metal anti-loosening lock buckle, stable layout inside integrated 800xA control cabinet
    Dimension: 194(L) × 113.6(W) × 138(H) mm, net weight approx. 2.96kg, thickened metal heat dissipation shell
    Operating temperature: -25℃ ~ +70℃; storage temperature -40℃ ~ +85℃, adapt to outdoor container 800xA stations and high-temperature workshop central control rooms
    Vibration compliance: IEC60068-2-6 three-axis vibration test, stable operation together with frequency converters and large fans in integrated cabinets
    Full six-layer safety protection: OVP overvoltage, OCP overcurrent, short-circuit lockout, OTP overheating, input undervoltage, DC reverse connection anti-damage protection, prevent burnout of expensive 800xA core controllers
    Reliability & certification: MTBF ≥50,000 hours; CE, UL508, cULus, IEC61010-1 industrial safety certification, fully meet international bidding standards for 800xA integrated projects

1. Product Clarification & Overview for 800xA System Integration


Critical product definition correction first: ABB LXN1604-6, factory part code 3BHL000986P7000, is not an independent Ethernet switch, but a DIN rail industrial power supply under ABB Convert Select series, equipped with embedded dual RJ45 monitoring Ethernet interfaces dedicated to ABB Ability™ System 800xA DCS integrated control platform. The built-in Ethernet ports are used for power status data upload, remote diagnosis and system linkage interaction with 800xA operation stations, rather than data forwarding switching ports for multi-controller communication.
Jointly developed by ABB and Bel Power Melcher, this power module is the core standardized power matching component for full set 800xA automation cabinets, perfectly supporting AC800M series controllers, S800 I/O racks, industrial communication gateways, ACS frequency converter main control boards and on-site sensor power distribution. It realizes one-stop seamless integration with the whole 800xA control network through embedded Modbus TCP/RTU Ethernet monitoring channels, realizing unified equipment health management on the DCS upper platform. Adopting fanless wide-temperature vibration-resistant structure, over 90% high conversion efficiency and dual wide AC/DC input design, it solves the matching pain point of stable power supply + intelligent network monitoring required by large-scale 800xA integrated engineering projects. All supplied units are original ABB factory genuine products with complete batch serial numbers and full aging test records, supporting all standard system integration debugging specifications of ABB 800xA.

2. Complete Technical Specifications Optimized for 800xA System Integration

2.1 Electrical Input & Output Core Parameters

  • Universal AC input: 85–264VAC 50/60Hz, automatic voltage adaptation, compatible with global factory mains power for overseas 800xA project integration
  • Ultra-wide DC backup input: 90–350VDC, directly matched with 800xA cabinet UPS battery backup power, supporting seamless switching when mains power fails
  • Active PFC correction circuit, full-load power factor ≥0.95, reduce grid harmonic interference in large DCS control rooms and meet industrial EMC standards
  • Stabilized output: 24.7VDC, voltage precision ±1%, rated continuous current 6.67A, total rated power 160W, enough to drive multiple controllers and communication modules in one standard cabinet
  • Energy efficiency performance: ≥90% conversion efficiency under 50%–100% full load, light load efficiency above 88%, low standby power loss to reduce long-term auxiliary power consumption of 24/7 running DCS stations
  • Output ripple noise ≤100mVp-p, low-noise power delivery avoids analog signal distortion and Ethernet communication packet loss of 800xA field modules
  • Overload capacity: 120% load long-term stable operation; 200% instantaneous short-circuit withstand for 1 second to buffer field wiring fault impact

2.2 Embedded Ethernet Monitoring Communication Indexes (Core Integration Highlight)

  • Embedded dual RJ45 Ethernet monitoring interfaces, galvanically isolated 1.5kV surge protection, avoid strong current interference from power circuit to communication signal
  • Supported industrial protocols: Modbus TCP, Modbus RTU over Ethernet, SNMPv2c, compatible with ABB 800xA AC 800 Operator Workplace software
  • Uploadable real-time monitoring data: Input AC/DC voltage, output load current, internal core temperature, operation hours, overload/overheat/short-circuit fault alarm codes
  • System integration function: Automatically identify 800xA network segment, support unified power equipment asset management on DCS operation screen, centralized alarm pop-up without independent secondary monitoring system
  • Remote diagnosis: Engineers read power module historical fault records directly through 800xA workstation, no need to enter on-site cabinet for inspection

2.3 Mechanical, Environmental & Safety Parameters

  • Mounting: Standard 35mm DIN rail snap installation, reinforced metal anti-loosening lock buckle, stable layout inside integrated 800xA control cabinet
  • Dimension: 194(L) × 113.6(W) × 138(H) mm, net weight approx. 2.96kg, thickened metal heat dissipation shell
  • Operating temperature: -25℃ ~ +70℃; storage temperature -40℃ ~ +85℃, adapt to outdoor container 800xA stations and high-temperature workshop central control rooms
  • Vibration compliance: IEC60068-2-6 three-axis vibration test, stable operation together with frequency converters and large fans in integrated cabinets
  • Full six-layer safety protection: OVP overvoltage, OCP overcurrent, short-circuit lockout, OTP overheating, input undervoltage, DC reverse connection anti-damage protection, prevent burnout of expensive 800xA core controllers
  • Reliability & certification: MTBF ≥50,000 hours; CE, UL508, cULus, IEC61010-1 industrial safety certification, fully meet international bidding standards for 800xA integrated projects

3. Core Advantages for ABB 800xA System Integration

  1. Embedded Ethernet Monitoring Realizes Unified DCS Platform Management Different from ordinary power supplies without communication function, LXN1604-6 integrates dedicated monitoring Ethernet ports natively matched with 800xA system. All power operation data is aggregated to the DCS upper monitoring screen uniformly, realizing one-screen integrated management of controller, I/O module and power supply status, simplifying system wiring and reducing independent secondary monitoring equipment investment for integration projects.
  2. Perfect Hardware Matching with Full Series 800xA Equipment, Zero Compatibility Risk Original ABB factory supporting power supply, no protocol conversion gateways or additional signal isolation modules required when matching AC800M CPUs, S800 I/O racks and ACS inverters. It supports parallel N+1 redundant power architecture for large multi-cabinet 800xA integrated systems, eliminating single-point power failure risk of the whole process control network.
  3. Fanless Wide-Temperature Design Reduces System Integration Maintenance Cost Natural convection heat dissipation without fans avoids regular fan replacement maintenance for integrated cabinets. Ultra-wide temperature range adapts to various harsh deployment environments of 800xA stations such as wind farms, petrochemical plants and power plants, reducing post-integration equipment failure frequency and after-sales maintenance workload.
  4. Hot-Swap Modular Layout Simplifies On-Site System Commissioning & Renovation DIN rail quick plug-and-play structure allows single module replacement without cutting off the whole cabinet power supply during 800xA system expansion, renovation and fault maintenance. Other control and communication equipment keeps normal operation, avoiding process production shutdown caused by integration debugging.
  5. Original Genuine Uniform Specification for Global Standardized 800xA Projects All products are original factory genuine with unified firmware and communication configuration parameters, no parameter adjustment difference between batches. It can be directly applied to new 800xA whole-set integration projects, old factory DCS renovation and global project spare parts stocking, supporting unified engineering configuration templates for multinational group automation projects.

4. Main 800xA System Integration Application Scenarios

  1. Large petrochemical & chemical plant System 800xA central control cabinet: Integrated power supply for multi-set AC800M safety controllers and S800 analog/digital I/O racks
  2. Thermal power plant unit coordinated control DCS cabinet: Redundant power matching for boiler-turbine-generator linkage 800xA system
  3. Wind & photovoltaic renewable energy base containerized 800xA control station: Wide temperature anti-vibration power supply for new energy integrated monitoring network
  4. LNG, oil & gas pipeline gathering station DCS integrated cabinet: Stable power + remote Ethernet monitoring for long-distance pipeline safety interlock system
  5. Pharmaceutical continuous production sterile workshop 800xA automation cabinet: Low-noise high-efficiency power supply to guarantee precision batch control logic operation
  6. Metallurgy rolling mill, cement kiln heavy process industry integrated control panel: Adapt to high-vibration workshop 800xA system power distribution demand

5. Original Quality & Global Supply Support Selling Points


All ABB LXN1604-6 3BHL000986P7000 modules are 100% original ABB factory genuine, complete factory aging test reports and official original packaging. Stable spot inventory supports global air/sea express delivery, complete export customs clearance documents attached for overseas system integration projects. Standard 12-month global manufacturer warranty is provided, with professional technical team offering 800xA system integration wiring guidance, Ethernet communication configuration tutorials and fault troubleshooting support. Complete official datasheets, cabinet integration layout drawings and Modbus Ethernet monitoring parameter configuration manuals are delivered with each order, greatly shortening the on-site debugging cycle of DCS integration projects worldwide.

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ABB LXN1604-6 3BHL000986P7000 Industrial Power Module with Embedded Monitoring Ethernet Interfaces, specially designed for seamless ABB 800xA DCS system integration, original ABB genuine quality. Wide AC 85–264V / DC 90–350V dual input, 24VDC 160W ≥90% high efficiency output, fanless wide-temperature vibration resistant design, full multi-circuit safety protection. Built-in dual RJ45 Modbus TCP Ethernet monitoring ports to upload real-time power data to 800xA operator stations for unified platform management. Perfectly matched with AC800M controllers, S800 I/O racks and ACS inverters for petrochemical, power, renewable energy integrated automation projects. In stock with fast global delivery and 12-month full quality warranty.
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